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Product Information

Solenoids

Capsonic designs, manufactures and tests solenoid and coil products. Some solenoid applications will also include additional functional content, such as valves, latching mechanisms, feedback devices, or pre-wired interconnects. We overmold some coil assemblies for protected use in harsh environments. 100% electrical and core mechanical function testing is part of the production process on all of our products, leading to infallible quality provided to our customers

Solenoid & Coil Assembly Highlights

  • Symmetric & Asymmetric
  • Fluid Immersed & Dry Applications
  • Transmission & Engine Applications
  • Ignition Applications
  • Latching & Locking Applications
  • Braided Cable Capability
  • Bobbin & Bobbin-less Coils
  • Integrated Valves
  • Relays

 

Process Info

  • Automated & Semi-Automated Coil Winding – Lead terminations automated & manual
  • Automated & Semi-Automated Assembly
  • 100% Electrical Testing on every internal line, Force/Displacement Testing, Impedance Testing, Lock/Latch Point Testing
  • Integral Wire Harness and Connections (Weld & IDC Connect), Protection Circuitry, Switch and Sensor Integrated Feedback
  • Solderless Connection Processes – Compliant Pin, Weld, IDC
  • Insert Molding for Coil Overmolding and Bobbins
  • Full Design & Development: Magnetic Analyses, Concept, Prototype, Validation Testing, Tooling, Production Verification, Continued Conformance
Sub-system Applications

with examples of Capsonic product usage:

Auto:

  • Steering Column, Steering Wheel & Column Shifter
    • Brake Transmission Shift Interlock
    • Electronic Park Lock
    • Key Recognition Coils
  • Transmission
    • Hydraulic Shift Control – Cars
    • Hydraulic Shift Control & Lock - Busses
  • Center Console / Instrument Panel
    • Electronic Park Lock
    • Key Fob Lock
  • Automotive - Fuel
    • Fuel Canister, Fuel Injector
  • Automotive - Engine
    • Ignition / Ignition Coils
    • Port Actuation
    • Fuel Injection

 

Aero:

  • Aircraft – Fluid Control
    • Proportional Hydraulic Control Valves

Categories

  • Exhaust-gas-recirculation-valve-control-solenoid-asm-Custom
  • Allison-Transmission-solenoid

  • Wound-Coil-Custom
  • common-coils-with-varying-resistance-windings-Custom
  • Coil-Winding-with-Diode

  • Solenoid-Brake-Trans-Shift-Interlock-Ford
  • P473-Solenoid-Ford-F150-Lock-Steering-Column-BTSI-Switch-3

  • GHSP-solenoid-61

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